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Unplug your station or turn off the circuit breaker. Never work on your station energized.
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Remove the 4 Phillips head screws.
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Carefully lift the lid and disconnect the cable for the indicator lights.
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Remove the 6 Phillips head screws on the controller board.
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Remove all the connectors. Note most have tabs which when pressed release the connector.
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Remove the circuit board.
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Install the OpenEVSE controller.
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Secure with the 6 Phillips screws removed in the previous step.
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Add the single green wire under the top left position.
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Add all 3 green wires under the bottom left position with the longest screw.
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Identify the AC wires coming from the circuit board/relay module. Tie wrap them together.
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Connect AC_INPUT (RED and BLACK small 2 Position connector) and AC_TEST (RED and BLACK Large 3 Position connector)
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Gather the rest of the wires together and route up and along the green wire. Loosely add a couple tie wraps to keep the wires away from the RED and BLACK power wires.
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Connect the donut shaped coil WITHOUT the additional wire wrap to the AMP_CT connector.
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Note - One Power wire runs through this coil.
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Connect the connector that goes to the relay to the DCRELAY connector and the pilot wire that goes out to the EV Handle to the PILOT connector.
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Connect the Donut shaped coil WITH the additional wire wrap to the GFCI connector. Connect the Wire Wrap to the TEST_COIL connector.
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Note - Two power wires go through the GFCI coil.
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Connect the cable for the indicator lights to the RGB_LED connector.
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Secure the lid with the 4 Phillips head screws
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23 Comments
This guide was perfect! It accurately described the steps needed to replace the original Juicebox v2 board.
Thank you!
Michael Dion - Open Reply
Hello, is this board compatible with the Juicebox v2 48A?
The same plugs, etc., and the same board as the 32/40A to
Thank and advance
Sebastien
Sebastien bonhomme - Open Reply
@bonhomme101 The replacement board is not limited to a particular current. It can be set to any valid SAE J1772 current (6A - 80A). So yes it can be used for a Juicebox 48A.